PigTek Connections April 2025: Your Source for Swine Industry Advances

PigTek Connections April 2025: Your Source for Swine Industry Advances

Published: Apr 02, 2025

Core Report - Dealer Spotlight

Dealer Spotlight: Gerber Agri Systems - A Legacy of Excellence and Service

Gerber Agri Systems has been a cornerstone in the swine industry since its establishment in 1970. Initially focused on constructing poultry and swine buildings in northeast Indiana, the company transitioned in the early 1980s to specialize exclusively in providing equipment, parts, and service to the swine market. For nearly five decades, Gerber Agri Systems has been synonymous with quality, reliability, and an unwavering commitment to its customers.


Rooted in Old-Time Values

What makes Gerber Agri Systems truly stand out is its adherence to "old-time" dealership values. At its core, the company is dedicated to practicing the Golden Rule—treating customers with respect, honesty, and fairness. Listening to customers, solving problems efficiently, and maintaining prompt communication are integral parts of its business ethos. Additionally, Gerber Agri Systems maintains a robust inventory, ensuring that customers can access critical equipment and parts exactly when they need them, adding an extra layer of value and convenience.


Partnering with PigTek

Gerber Agri Systems takes immense pride in its enduring partnership with PigTek, a trusted supplier of swine industry products. Being located near Milford offers a significant logistical advantage, reducing shipping costs and enabling rapid responses in emergencies. The PigTek team has consistently been praised for their professionalism and problem-solving approach. “PigTek is a major supplier to the swine industry, and it is a privilege to have their product line available. The team is top-notch, responsive, and always part of the solution,” shared the team at Gerber Agri Systems.


The Value of Local Dealerships

In an industry increasingly influenced by online marketing, Gerber Agri Systems underscores the importance of local dealers. Farm customers value the personal touch that comes from working with someone they can talk to directly and trust. Furthermore, having a well-stocked storefront provides a crucial advantage for those who need equipment or parts immediately. Gerber Agri Systems bridges the gap between modern convenience and the trusted support of a local dealer.


Memorable Experiences with PigTek

The team at Gerber Agri Systems fondly recalls how service and efficiency have significantly improved over the years. “As someone who has been in the industry for decades, I remember when orders weren’t prepared until we arrived, and loading often took place outside in all kinds of weather. Today, pulling into a warehouse where orders are staged and ready to load is a huge improvement. The PigTek shipping team is always helpful and accommodating, making the process seamless,” they shared.


Looking to the Future

As Gerber Agri Systems continues its nearly 50-year legacy, its mission remains steadfast: to serve the swine industry with integrity, innovation, and a personal touch. By staying true to its foundational values while embracing modern advancements, the company is well-positioned to meet the evolving needs of farmers and producers.



Gerber Agri Systems exemplifies what it means to be a trusted local dealer, combining decades of experience, a commitment to customer success, and an unwavering dedication to the agricultural community. Their partnership with PigTek and their enduring values make them a vital part of the swine industry’s success story.

Chris Elvidge talks PigTek: Evolution, Innovation & Future at the 2025 Iowa Pork Congress

Chris Elvidge from PigTek joins Rachel Fishback at the 2025 Iowa Pork Congress for an in-depth conversation about PigTek’s history, its evolution as a Chore-Time company, and insights into the brand’s progression. From the legacy of Chore-Time to the latest innovations in PigTek products, Chris shares candid thoughts on the company’s impact and future in the swine industry. Watch now for expert insights!

Ventilation Master Series with Chris Elvidge

Cross Ventilation in Swine Barns

Ventilation plays a vital role in swine production, influencing both animal welfare and operational efficiency. One of the most effective and widely used ventilation methods in modern pig barns is cross ventilation—a system that enhances air quality while maintaining comfortable temperatures for pigs at all production stages.


How Cross Ventilation Works

Cross ventilation relies on a sidewall-to-sidewall airflow system, which efficiently removes stale air and introduces fresh air, creating a more consistent and healthy environment for livestock. The process works as follows:


  • Air enters the barn through inlets located along one sidewall.
  • Air moves across the width of the barn, distributing evenly through the space.
  • Fans positioned on the opposite sidewall extract stale air, preventing buildup of harmful gases and excess moisture.


Key Benefits of Cross Ventilation


  1. Improved Animal Welfare – By reducing ammonia, CO₂, and humidity levels, cross ventilation helps maintain optimal air quality, which decreases the risk of respiratory issues in pigs.
  2. Heat Stress Reduction – Effective airflow regulation minimizes temperature spikes, ensuring pigs stay within their thermal comfort zones, leading to better feed conversion and growth rates.
  3. Energy Efficiency – Compared to traditional ventilation systems, cross ventilation optimizes airflow distribution, lowering energy consumption and operational costs.
  4. Ideal for Narrow Barns – This system is especially beneficial for facilities where tunnel ventilation is not feasible, such as narrower swine barns or regions with challenging wind patterns.


Design Considerations for Effective Cross Ventilation


To maximize the effectiveness of cross ventilation, barns should be properly oriented to leverage prevailing winds. Other key design factors include:

  • Airflow perpendicular to the feed lane and parallel to stalls for uniform ventilation.
  • Room depth should not exceed five times the room height to maintain proper air circulation.
  • Automated control systems, like PigTek’s PigCentral®, help monitor and adjust ventilation conditions in real time, ensuring optimal performance and animal comfort.


How PigTek Helps Producers Implement Cross Ventilation


At PigTek, we specialize in custom ventilation solutions tailored to individual barn layouts and production needs. Our expert team works closely with producers to design and implement cross ventilation systems that enhance air quality, support animal health, and improve energy efficiency—while ensuring a strong return on investment.


A critical part of this approach is the PigCentral® Control, a flexible and intuitive barn management system that allows you to monitor and adjust ventilation, feed delivery, and more from a single dashboard. Built in the U.S. and fully customizable, PigCentral® offers real-time remote access, powerful alarm management, and user-specific security levels—empowering producers to take full control of their environment with confidence and ease.


Conclusion



Cross ventilation is a proven and effective solution for optimizing swine barn environments, balancing animal welfare, energy efficiency, and barn performance. As swine production continues to evolve, advanced ventilation technology will play a crucial role in shaping the future of sustainable, high-efficiency barns.


For more information on how PigTek can help improve your barn’s ventilation, visit www.pigtek.net.


Chris Elvidge is a swine industry expert with PigTek, specializing in advanced agricultural solutions that enhance animal welfare and operational efficiency.


Sow Group Housing

Creating a solution for both the sow and the producer in the wake of the SCOTUS Prop 12 ruling.

By Casey L. Bradley, Ph.D.

Featured Commentary

Spring Maintenance Tips

As temperatures rise, now is the perfect time to ensure your ventilation and equipment are optimized for the season. PigTek recommends these eight essential maintenance tips to keep your barn running efficiently:


  1. Inspect and Clean Ventilation Systems
  2. Ensure fans, inlets, and ducting are free from dust and debris. Test controls and sensors to maintain proper airflow and temperature regulation.
  3. Check Watering Systems for Leaks and Blockages
  4. Flush water lines, inspect nipples and valves, and confirm consistent water pressure to support pig hydration and health.
  5. Service Heating and Cooling Equipment
  6. Verify heat lamps, brooders, and cooling systems are operating correctly. Test emergency backup systems to prevent downtime during temperature shifts.
  7. Assess Flooring and Penning for Safety
  8. Inspect for wear, cracks, or damage. Repair or replace broken penning and flooring to maintain a clean and safe environment for pigs.


🔗 For more expert guidance, visit www.pigtek.net


The recent ruling out of the Supreme Court on California’s Prop 12 initiative has created a firestorm within the U.S. swine industry. The industry plans to fight similar state laws through different legislative measures. Still, it has a long road ahead to mitigate the new requirements for swine production out of California.

 

Producers are concerned on several fronts, from remodeling to meet the requirements to what is the next piece of legislation that will require further changes. While some facilities could easily become Prop 12 compliant today with a herd reduction, many producers are still contemplating their remodeling options.

 

Moving to Group Housing

Sow group housing is not a new concept for the swine industry, but there was a good reason for the industry to move from outdoor production and group housing into gestation crates. However, today’s systems and caretakers have evolved into efficient systems with facilities to optimize space and the number of sows per employee. Through the use of gestation crates, producers could implement artificial insemination, consistent wean groups, and optimal husbandry, which led to substantial improvements in sow reproduction.

 

Recent research (Morgan et al., 2018) refuted previous research to suggest that transitioning out of the gestation crate back into group housing was able to lower non-productive days, improve the conception rate, and a tendency to improve total born. In this trial, injuries and lameness indexes were significantly higher during the transitionary period but receded to normal levels after approximately five weeks.

 

Despite the pros and cons of group housing, Prop 12 puts another complexity of converting from gestation crates into group housing. The proposition requires 24 square feet per breeding animal, and unlike other laws, the sows cannot be confined more than six hours in 24 hours.

 

The square footage requirements of Prop 12 would require producers to reduce their herds by a third or add additional structures to maintain current inventories. Either option creates substantial financial implications for producers. Furthermore, the lack of gestation crates to breed sows efficiently with current A.I. techniques is challenging, which has resulted in different housing solutions. In Michigan, for example, producers can house sows in gestation crates after weaning until confirmed pregnant at 30 days of gestation.

 

Best of both worlds

Free access stalls are one of the innovations that have created an excellent compromise, bringing together the best of both worlds for swine producers to meet Prop 12 requirements while utilizing a stall environment for feeding, breeding, and individual sow treatments and observations. Many of these solutions have a cantilever-style gate, but they require complete stall replacement and often include a lot of moving parts that are noisy and can break easily.

 

However, many of these issues have been addressed in the latest free access stall solutions, such as the Swing-Fix Gate from PigTek. It limits the need for replacement parts and creates a durable option for equipment longevity. The system is designed to attach to current gestation crates and allows the producer to lock in a sow individually or in groups of 25. It helps producers reduce the financial investment of remodeling. Another design feature is an A.I. gate option that allows easy access for the breeders.

 

Consumer demand and future legislation will continue to move the industry toward group housing. Thus, the latest free access stalls create the best of both worlds while considering the needs of the caretakers and the sows.


Maintaining optimal airflow is crucial for swine health and productivity. PigTek’s HERO Fans deliver industry-leading performance, efficiency, and durability, ensuring superior ventilation in modern barns.


Key Features & Benefits:

✅ High Airflow Efficiency – Designed to maximize air exchange and reduce heat stress.

✅ Energy Savings – Advanced motor technology enhances efficiency, lowering electricity costs.

✅ Durable Construction – Built with corrosion-resistant materials for long-lasting reliability.

✅ Smart Control Compatibility – Easily integrates with modern ventilation systems for precise airflow management.

✅ Easy Maintenance – Simplified design for quick cleaning and upkeep.

Invest in HERO Fans to create a healthier environment for your pigs while boosting efficiency and lowering costs.


🔗 Learn More: www.pigtek.net/hero-fans

Optimize Swine Barn Ventilation with PigTek’s HERO Fans

Product Feature

📅 April 30, 2025 – Montana Livestock Expo

📍 Montana Expo Park, Great Falls, MO


📅 May 20-24, 2025 – Intercontinental Congress of Pork Producers

📍 Riviera Nayarit, Mexico


📅 June 4-5, 2025 – World Pork Expo

📍 Iowa Fairgrounds, Des Moines, IA


📅 June 26, 2025 – Iowa Swine Day

📍 Stephen’s Auditorium, Iowa State University, Ames, IA


📅 July 9, 2025 – Nebraska Pork Expo

📍 Holthus Convention Center, York, NE


📅 August 12-14, 2025 – Ag Progress Days

📍 Russell E. Larson Agricultural Research Center, Furnace, PA

PigTek is excited to showcase its cutting-edge solutions for swine production at upcoming industry events. As a leader in innovative swine management technologies, PigTek offers advanced ventilation systems, precision feeding solutions, and expert support designed to enhance animal welfare, productivity, and operational efficiency. Don’t miss the opportunity to connect with the PigTek team, explore live demonstrations, and discover how their products are shaping the future of swine farming. Visit our booth to learn more about our commitment to delivering smarter, sustainable solutions that empower producers to succeed in today’s competitive market. See you there

Upcoming Events


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